| Customization: | Available |
|---|---|
| Feature: | Chemical Corrosion Resistance, Corrosion Resistance, Good Abrasion Resistance, Good Insulation Performance, High Mechanical Strength, High Melting Point, Thermal Shock Resistance |
| Production Process: | Sintering Method |
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LS70 Alumina zirconia carbon steelmaking ladle slide gate plates
For Steel Molten Melting Flow Control
1. Slide gate plate and nozzle system
Model: 1QC 2QC, 1BK,2BK, C51. LQ60/80/, LS50/70/90, LG20 21 22(VSV374 421 441), FLOCON 4200/6300/ B50/250, LQLV50/150/180 ....
Small Size Slide plate-----Al-C;
Middle & Large size slide plate-------AL-Zr-C; Al-C; or Both.
Special Steel (Ca-treatment steel)------Al-Spinel ; Mg Spinel .
Ladle nozzle: Al-C; Al-Zr-C; Al-Spinel....
2. Service Result for slide gate plate and nozzle system:
Service life depends on many points:
1)Different Raw Material,
2)Production Process(Firing temperature, oil immersion, drying temperature...)
3)Steel type
4)Steel making condition
5)Different operation mode
And so on....
3. Type of production design
1) High Temperature Burnt Slide Gate Plate and ladle nozzle system
High performance ladle slide gate plate refractories adopts tabular alumina, carbonaceous material and zirconia-containing material as main raw materials, adds in high performance antioxidants, uses phenolic resin as binder, formed under high-pressure and burned under high temperature. Mainly used in large and medium-sized ladles.
2) Low Temperature Burnt Slide Gate Plate and nozzle system
Tabular alumina, zirconia-containing material and spinel as major raw materials, adding in special metal, using phenolic resin as binder, being burned under low temperature to produce the products, Mainly used in small and medium-sized ladle.
3) Un-burned Slide Gate Plate and nozzle system
Without the process of burned, tar impregnated and distilled, simple processing. Mainly used in small and medium-sized ladle.
Slide gate plate brick is becoming more and more important in modern iron and steel smelting process, and becoming an indispensable part of smelting.Feature of SNREF slide gate plate, nozzle and well block:
1.Excellent thermal stability
2.High temperature strength
3.Resistance to molten metal and slag
4.Consistency in shape and size
5.Ability to sustain mechanical treatment without detriment to the surface integrity
The advantages of SNREF SLIDE GATE PLATE REFRACTORY are as follows:
First, it has excellent heat resistance. It can withstand extremely high temperatures without deforming or deteriorating, ensuring the stability and safety of the sliding gate system in high-temperature environments.
Second, it has outstanding wear resistance. With long-term use, it can resist the abrasion caused by the flow of molten metal and other materials, prolonging its service life and reducing maintenance costs.
Third, it has good chemical stability. It can resist the corrosion of various chemical substances in the smelting process, ensuring the purity of the molten metal and improving the quality of the product.
Fourth, its design is precise and reliable. The SNREF SLIDE GATE PLATE REFRACTORY is designed to fit perfectly with the sliding gate system, ensuring smooth operation and accurate control of the flow of molten metal.
Finally, it is supplied by a reliable manufacturer with years of experience in the field. This ensures consistent quality and excellent after-sales service, giving users peace of mind.
Adopting tabular corundum, fused alumina, fused alumina zirconia, zirconium mullite as raw materials, through the addition of moderate micro and fine metal powder, by reaction under high temperature, to increase the high temperature performance of plates. Through the adding of moderate boron carbide powder to increase the oxidation resistance of plates. The bonding agent is phenolic resin with high solid content and high carbon residue.
After forming, adopting advanced heating treatment technology, through impregnating, burning to form high performance slide plates. With features of good thermal stability, excellent erosion resistance, stable consistency in shape and size, mainly suitable for ladles over 180 tons or converter slagging slide gate systems.
Slide Gate Plate Nozzles:
Ladle inner fixed nozzles
Collector lower exchangable nozzles
( Pressing and Casting workmanship)
Special Design with Zirconia Insert Plate:
Slide Gate Plate drawing for your reference, will do the customization according to your drawings, steel making condition etc.
| Al-C Material | ||||
| Al2O3(≥%) | C(≥%) | A.P.P(≤%) | B.D(≥g/cm3) | C.C.S( Mpa) |
| 90 | 3 | 9 | 3.0 | 120 |
| Al-Zr-C Material | |||||
| Al2O3(≥%) | ZrO2(≥%) | C(≥%) | A.P.P(≤%) | B.D(≥g/cm3) | C.C.S(≥Mpa) |
| 85 | 5 | 3 | 8 | 3.1 | 120 |
Shandong Sinorefractory New Materials Co.,Ltd (SinoRefractory)has been focusing on international marketing of flow control refractories in iron and steel industry for 17 years.
SinoRefractory is the second generation of refractories export enterprise developed out of EMEI Group.Supported by one of China's largest production bases in functional refractory materials.
Through years of development in the field of exporting top quality refractories to worldwide markets,SinoRefractory aims at researching,producing,marketing and exporting high standard Ladle slide gate plate,Ladle Nozzles,Well blocks,Purging plugs,Nozzle stuffing sand,Refractory castables, Slide gate Mechanisms etc.
Up to now,SinoRefractory has supplied high quality refractory products and services to nearly 70 top-hundred global steel enterprises.
SinoRefractory will always put clients'interest in the first place,striving to provide a wide range of services,including technical solution,pre-sales support,after-sales services,installation team support,professional know-how according to the changing of steelmaking condition,etc.
We are not only selling products,we are more focused on supporting,developing and growing together with clients.
Service Result for SNREF Deep Burnt Ladle Flow Control CS60 CS80 Slide Gate Plate for Steel Making:
Also service result of slide gate plate depends on so many condition of steel plants. the above is just for your reference.
Below are some FAQ and answers about ladle and tundish flow control refractories:
Q: What are the requirements for refractories for ladle?
A: The requirements of refractories for ladle mainly include:
* high temperature resistance
* thermal shock resistance
* resistance to the erosion of the slag
* high temperature with sufficient mechanical strength
* the lining has a certain degree of expansion
Q:What are the reasons for the destruction of refractories for ladle?
A: The main causes of damage are as follows:
When the ladle transports high-temperature molten steel, the high-temperature molten steel and slag at about 1680ºC scour and erode it, especially in the slag line part, the scouring and erosion is more serious, and it is an important factor to decide the service life of the ladle.
LF and other extra-oven refining treatment on the unburnt brick damage is serious.
Q:What steel grades are different materials of slide plate bricks suitable for respectively?
A: Different materials of slide plate bricks are applicable to different steel grades. For example,
Al2O3-ZrO2-C slide gate plate can be used as ladle sliding gate plate due to its excellent erosion resistance and thermal shock stability, which can adapt to the casting of various steel grades, and ther are the following materilas based on customer's steel making condition: the MgO-C, MgO-Al-C, MgO-Al-C, MgO-Al-C, MgO-Al-C, MgO-Al-C, MgO-Al-C, MgO-Al-C, MgO-Al-C, and so on.
Q 1:How can I receive best materials or products for my application ?
A: Please send drawing and steelmaking condition to us for evaluation.
Our technical team will recommend suitable formula and workmanship,
our sales team will offer most competitive prices accordingly.
Our "Technical+Sales" team will work on to provide optimum product recommendation for clients.
Q 2:Is the recommended life time guaranteed by SNREF ?
A: Taking into comprehensive consideration base on steelmaking situation and SNREF's product experience, we'll
offer recommended life time of products.
However SNREF doesn't guarantee the life time.
For first time cooperation, SNREF recommends a trial order for testing.
Trial order offers us chance to adjust formula base on actual performance.
SNREF will offer best technical support and expedited delivery for trial order.
Q 3:Can SNREF's refractories work well for my system from other brands?
A: With years of experience in exporting. SNREF has successfully provided refractory materials to a wide range of overseas markets including Asia, North Amercia, South America, Middle East, CIS area etc.
We are experienced with various types of systems.
SNREF is capable to offer consistent and high performance refractory materials to clients worldwide.
For more details, feel free to send inquiry to us.
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