Refractory Ladle Slide Gate Plate CS80 for Deep Burnt Ladle Flow Control in Steel Making
Product Description
Technology Description:
Deep burnt Alumina Zirconia Carbon Slide Plate
Adopting tabular corundum, fused alumina, fused alumina zirconia, zirconium mullite as raw materials, through the addition of moderate micro and fine metal powder, by reaction under high temperature, to increase the high temperature performance of plates. Through the adding of moderate boron carbide powder to increase the oxidation resistance of plates. The bonding agent is phenolic resin with high solid content and high carbon residue.
After forming, adopting advanced heating treatment technology, through impregnating, burning to form high performance slide plates. With features of good thermal stability, excellent erosion resistance, stable consistency in shape and size, mainly suitable for ladles over 180 tons or converter slagging slide gate systems.
Collector Nozzles
Adopting tabular corundum, white corundum, mullite as main materials.Choosing good anti-oxidation flake graphite as carbon source, adding aluminum metal powder, silicon metal powder and other additives to increase high temperature performance.Using phenolic resin as bonding which obtains high solid content and high carbon residue.Integrated with steel can to forming or shaping separately under high temperature.
With features of good volume stability, excellent thermal shock resistance, high temperature crushing resistance, anti-erosion, low rate of bore expanding, long service life and wide range application.
Ladle Nozzles
Adopting tabular corundum, white corundum, silicon carbide, metal aluminium, high quality magnesite as main materials. Choosing good anti-oxidation flake graphite as carbon source, adding small amount antioxidant to increase oxidation resistance. Using phenolic resin as bonding which obtains high solid content and high carbon residue.After forming and shaping, process pitch impregnation according to using conditions.
With features of good thermal shock resistance, high temperature strength, anti-erosion, anti-scouring, long service life and wide range application.
Ladle Well Block
Adopting tabular corundum, white corundum, mullite as main materials. Choosing good anti oxidation flake graphite as carbon source, adding aluminum metal powder, silicon metal powder and other additives to increase high temperature performance. Using phenolic resin as bonding which obtains high solid content and high carbon residue.Integrated with steel can to forming or shaping separately under high temperature.
Feature of our slide plate, nozzle and well block:
1.Excellent thermal stability
2.High temperature strength
3.Resistance to molten metal and slag
4.Consistency in shape and size
5.Ability to sustain mechanical treatment without detriment to the surface integrity
Product Parameters
| Raw material |
Tabular corundum, fused alumina, fused alumina zirconia, zirconium mullite |
| Forming technology |
Through the addition of moderate micro and fine metal powder, by reaction under high temperature, to increase the performance of plates under h igh temp.
Through adding of moderate boron carbide powder to increase the oxidation resistance of plates.
The bonding agent is phenolic resin with high solid content and high carbon residue. |
| Heat treatment technology |
After forming, adopting advanced heating treatment technology, through graphite immersion, high temperature burning to form high strength slide plates. |
| Characteristic |
With features of good thermal stability, excellent erosion resistance, stable consistency in shape and size. |
| Application |
Suitable for ladles over 180 tons or converter slagging slide gate systems. |
Technical Parameter(Chemical and Physical) for Slide Gate Plate:
| Al2O3 |
71% |
| ZrO2 |
7.8% |
| SiO2 |
|
| C |
10% |
| Bulk Density |
3.1g/cm3 |
| Apparent Porosity |
6-9% |
| CCS |
150 Mpa |
Technical Parameter(Chemical and Physical) for Slide Gate Nozzles:
| Workmanship |
Casting |
Pressed |
| Al2O3 |
93% |
80% |
| ZrO2 |
- |
|
| SiO2 |
- |
|
| C |
- |
3% |
| Bulk Density |
3.1g/cm3 |
2.85g/cm3 |
| Apparent Porosity |
20% |
14% |
| CCS |
- |
- |
Product Drawing & Photos:
CS60 Slide Plates and Nozzles:
Slide Gate Plates with Zirconia Insert:
Application
Refractory sliding plates play a crucial and indispensable role in numerous high-temperature industrial fields such as metallurgy and casting. The following elaborates on their specific applications:
I. Steel Metallurgy Industry
Ladles: During the refining and transfer of molten steel, the ladle is a core container. The refractory sliding plate is installed at the bottom of the ladle to precisely control the outflow of molten steel. For example, after the molten steel is tapped from the converter, it is poured into the ladle, and at this time, the sliding plate is in the closed state to prevent the leakage of molten steel. When the ladle arrives at the refining station or the casting station, the sliding plate is opened through mechanical or hydraulic devices, allowing the molten steel to be injected into the next process equipment, such as a refining furnace or a continuous casting tundish, at a predetermined flow rate and volume. Its advantages lie in enabling multiple opening and closing operations to meet the complex process rhythm requirements in steel production, effectively reducing secondary oxidation of the molten steel, improving the purity of the molten steel, and thus enhancing the quality of steel products.
Tundishes: As a transitional container for molten steel flowing from the ladle to the mold, the refractory sliding plate in the tundish is also of vital importance. It can flexibly adjust the flow rate of molten steel entering the mold, ensuring the stability of the continuous casting process. During continuous casting, if an abnormal situation occurs in a certain strand of the mold, such as the risk of breakout or quality problems of the cast slab, the corresponding sliding plate can be quickly closed to prevent the molten steel from continuing to flow into the problematic mold, avoiding the expansion of the accident and ensuring the efficient and safe operation of the entire continuous casting production line.
II. Non-ferrous Metal Metallurgy Industry
Copper Smelting: In the smelting and refining of copper, the refractory sliding plate is used to control the flow direction of the copper liquid. For example, between smelting equipment such as reverberatory furnaces and converters and subsequent refining furnaces and casting ladles, the sliding plate serves as a key valve to ensure the smooth transfer of the copper liquid. Since copper liquid has a lower melting point but higher chemical activity compared to molten steel, high requirements are placed on the corrosion resistance and sealing performance of the refractory sliding plate. By using special materials (such as magnesia-chrome, alumina-carbon, etc. combined with optimized formulations), the sliding plate can not only resist the erosion of the copper liquid and its impurities and fluxes on its surface but also maintain good sealing effect at high temperature to prevent copper liquid leakage, ensuring the continuity of the copper smelting process and the quality of the product.
Aluminum Electrolysis: Although the aluminum electrolytic cell itself does not directly use the sliding plate, the refractory sliding plate is widely used in the subsequent refining, transfer, and casting processes of the aluminum liquid. After the aluminum liquid collected from the electrolytic cell enters the refining furnace for purification, it is controlled by the sliding plate to flow into the molds of the casting machine to produce aluminum ingots or aluminum profile billets. At this time, the sliding plate needs to adapt to the low viscosity characteristics of the aluminum liquid to ensure smooth opening and closing and precise control of the aluminum liquid flow, facilitating the efficient operation of the front-end links of the aluminum processing industry and improving the production efficiency of aluminum products.
III. Casting Industry
Cast Iron Casting: In the production process of cast iron parts, the refractory sliding plate installed at the bottom of the casting ladle is responsible for controlling the pouring process of molten iron into sand molds or metal molds. When the molten iron is melted up to the standard, the operator opens the sliding plate to make the molten iron flow evenly and stably into the mold cavity, avoiding casting defects such as pores and cold shuts caused by too fast or too slow flow rate. Moreover, in the same casting batch, if it is necessary to change the mold or suspend casting, the sliding plate can quickly close, allowing for convenient and rapid adjustment of the casting rhythm, enhancing the flexibility and controllability of the casting operation.
Cast Steel Casting: The cast steel casting process has more stringent requirements for temperature and flow control, and the refractory sliding plate is even more essential. Due to the high melting point and relatively poor fluidity of cast steel, the sliding plate needs to work accurately in a high-temperature and high-pressure environment. On the one hand, it ensures that the molten steel is injected into the mold at an appropriate flow rate, enabling the cast steel part to obtain a good forming effect. On the other hand, in the production of multi-variety and small-batch cast steel, it can quickly switch casting tasks to meet different mold sizes and molten steel requirements, providing strong support for cast steel enterprises to meet diverse market requirements.
Refractory sliding plates, with their outstanding high-temperature resistance, corrosion resistance, wear resistance, and reliable opening and closing control performance, run through various high-temperature liquid metal treatment processes and become a key guarantee for the stable and efficient production of modern high-temperature industries. And with the continuous progress of technology, their application prospects will be even broader.
Packaging & Shipping
We can provide comprehensive transportation solutions, including sea freight, express delivery, and air freight.
In terms of sea freight, we can provide reliable transportation for your goods. Whether it's full container load (FCL) or less than container load (LCL), our professional team carefully handles every step of the process, from booking space, arranging correct loading and bundling of goods at the port of origin, to ensuring seamless customs clearance and timely delivery at the destination port.
In terms of express delivery, our express service covers door-to-door pickup and delivery, providing you with real-time tracking information so that you can keep track of the progress of your goods at any time, especially suitable for urgent and small packages that need to arrive quickly and on time.
In terms of air freight, our experienced employees will be responsible for air cargo booking, cargo packaging to meet strict aviation safety regulations, and more. We can directly contact major international airlines. This provides a quick option for transporting your goods. No matter which mode of transportation you choose, our commitment is to provide you with the highest quality service and ensure the efficient and safe transportation of your goods.
Company Information
Shandong Sinorefractory New Materials Co., Ltd (SinoRefractory) has been focusing on international marketing of flow control refractories in iron and steel industry for 17 years.
SinoRefractory is the second generation of refractories export enterprise developed out of EMEI Group. Supported by one of China's largest production bases in functional refractory materials.
Through years of development in the field of exporting top quality refractories to worldwide markets, SinoRefractory aims at researching, producing, marketing and exporting high standard Ladle slide gate plate, Ladle Nozzles, Well blocks, Purging plugs, Nozzle stuffing sand, Refractory castables, Slide gate Mechanisms etc.
Up to now, SinoRefractory has supplied high quality refractory products and services to nearly 70 top-hundred global steel enterprises.
SinoRefractory will always put clients'interest in the first place, striving to provide a wide range of services, including technical solution, pre-sales support, after-sales services, installation team support, professional know-how according to the changing of steelmaking condition, etc.
We are not only selling products, we are more focused on supporting, developing and growing together with clients.
TESTING LABORATORY:
FAQ
Q 1:How can I receive best materials or products for my application ?
A: Please send drawing and steelmaking condition to us for evaluation.
Our technical team will recommend suitable formula and workmanship,
our sales team will offer most competitive prices accordingly.
Our "Technical+Sales" team will work on to provide optimum product recommendation for clients.
Q 2:Is the recommended life time guaranteed by SNREF ?
A: Taking into comprehensive consideration base on steelmaking situation and SNREF's product experience, we'll
offer recommended life time of products.
However SNREF doesn't guarantee the life time.
For first time cooperation, SNREF recommends a trial order for testing.
Trial order offers us chance to adjust formula base on actual performance.
SNREF will offer best technical support and expedited delivery for trial order.
Q 3:Can SNREF's refractories work well for my system from other brands?
A: With years of experience in exporting. SNREF has successfully provided refractory materials to a wide range of overseas markets including Asia, North Amercia, South America, Middle East, CIS area etc.
We are experienced with various types of systems.
SNREF is capable to offer consistent and high performance refractory materials to clients worldwide.
Our Advantages
1. Professional in Technical Support
We have over 100 experienced technical engineers ranging from slide gates to purge plug and NFC, capable of providing comprehensive advice or solution from pre-sales to after-sales procedures.
2.Efficient in Communication
Professional and effective sales team will lower the communication cost to minimum. Getting what you need in shortest time and Supplying what you will need precisely.
3.Strict in Ouality Control
Advanced testing instruments have been set to further increase standards on pre-factory testing. We are striving to reduce the error rate below 0.01%. Making sure each product arrives at customers'warehouse in perfect condition.
4.Forty years production experience
Focusing on producing high quality slide gate refractories ever since 1983, with over 17 years experience in international trading, Fully familiar with complete procedure of exporting and importing.
5.Experienced in after-sale services
The deal is not end of our cooperation, it's just the beginning.Our services just start from cooperation, we will follow the performance and feedback of each delivery.
6.On-Site Follow up
Our team "sales+engineer" is available for on-site follow up in worldwide steel plants. With a direct visit on site, we can offer best solution to steelmakers for saving budge per ton steel.
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