Customization: | Available |
---|---|
Classification: | High-Alumina |
Feature: | Good Mechanical Strength, Good Thermal Insulation Performance, High-Temperature Resistant, Low Thermal Conductivity |
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1. Slide gate plate and nozzle system
Model: 1QC 2QC, 1BK,2BK, C51. LQ60/80/, LS50/70/90, LG20 21 22(VSV374 421 441), FLOCON 4200/6300/ B50/250, LQLV50/150/180 ....
Small Size Slide plate-----Al-C;
Middle & Large size slide plate-------AL-Zr-C; Al-C; or Both.
Special Steel (Ca-treatment steel)------Al-Spinel ; Mg Spinel .
Ladle nozzle: Al-C; Al-Zr-C; Al-Spinel....
2. Service Result for slide gate plate and nozzle system:
Service life depends on many points:
1)Different Raw Material,
2)Production Process(Firing temperature, oil immersion, drying temperature...)
3)Steel type
4)Steel making condition
5)Different operation mode
And so on....
3. Type of production design
1) High Temperature Burnt Slide Gate Plate and ladle nozzle system
High performance ladle slide gate plate refractories adopts tabular alumina, carbonaceous material and zirconia-containing material as main raw materials, adds in high performance antioxidants, uses phenolic resin as binder, formed under high-pressure and burned under high temperature. Mainly used in large and medium-sized ladles.
2) Low Temperature Burnt Slide Gate Plate and nozzle system
Tabular alumina, zirconia-containing material and spinel as major raw materials, adding in special metal, using phenolic resin as binder, being burned under low temperature to produce the products, Mainly used in small and medium-sized ladle.
3) Un-burned Slide Gate Plate and nozzle system
Without the process of burned, tar impregnated and distilled, simple processing. Mainly used in small and medium-sized ladle.
Feature of SNREF slide gate plate, nozzle and well block:
1.Excellent thermal stability
2.High temperature strength, good service life
3.Resistance to molten metal and slag
4.Consistency in shape and size
5.Ability to sustain mechanical treatment without detriment to the surface integrity
APPLICATION:
- Steel Industry: It is the main application field of nozzle filling sand compound and is widely used in ladle nozzles of various steelmaking furnaces (such as converters, electric furnaces, etc.).
- Other Metallurgical Industries: In some non-ferrous metal smelting processes, nozzle filling sand compound may also be used, but its usage requirements and characteristics may be different.
- Market Situation
- With the development of the steel industry, the demand for high-quality refractory nozzle-filling sand compounds continues to grow. The market competition is also relatively fierce. Each manufacturer continuously researches and develops new products and technologies to improve the performance and quality of nozzle filling sand compounds to meet the increasingly improved production requirements of steel enterprises. At the same time, the market price is also affected by various factors such as raw material price fluctuations, production process level, and product quality.
Refractory nozzle filling sand compound plays an indispensable role in the steel and related metallurgical industries. The continuous improvement of its performance and quality is of great significance for improving the efficiency and quality of metallurgical production.
Adopting tabular corundum, fused alumina, fused alumina zirconia, zirconium mullite as raw materials, through the addition of moderate micro and fine metal powder, by reaction under high temperature, to increase the high temperature performance of plates. Through the adding of moderate boron carbide powder to increase the oxidation resistance of plates. The bonding agent is phenolic resin with high solid content and high carbon residue.
After forming, adopting advanced heating treatment technology, through impregnating, burning to form high performance slide plates. With features of good thermal stability, excellent erosion resistance, stable consistency in shape and size, mainly suitable for ladles over 180 tons or converter slagging slide gate systems.
Slide Gate Plate Nozzles:
Ladle upper inner fixed nozzles
Collector lower exchangable nozzles
( Pressing and Casting workmanship)
Raw Slide Gate Plates:
Slide Gate Plate for your reference, will do the customization according to your drawings, steel making condition etc.
Al-C Material | ||||
Al2O3(≥%) | C(≥%) | A.P.P(≤%) | B.D(≥g/cm3) | C.C.S( Mpa) |
90 | 3 | 9 | 3.0 | 120 |
Al-Zr-C Material | |||||
Al2O3(≥%) | ZrO2(≥%) | C(≥%) | A.P.P(≤%) | B.D(≥g/cm3) | C.C.S(≥Mpa) |
85 | 5 | 3 | 8 | 3.1 | 120 |
Shandong Sinorefractory New Materials Co., Ltd (SinoRefractory) has been focusing on international marketing of flow control refractories in iron and steel industry for 17 years.
SinoRefractory is the second generation of refractories export enterprise developed out of EMEI Group. Supported by one of China's largest production bases in functional refractory materials.
Through years of development in the field of exporting top quality refractories to worldwide markets, SinoRefractory aims at researching, producing, marketing and exporting high standard Ladle slide gate plate, Ladle Nozzles, Well blocks, Purging plugs, Nozzle stuffing sand, Refractory castables, Slide gate Mechanisms etc.
Up to now, SinoRefractory has supplied high quality refractory products and services to nearly 70 top-hundred global steel enterprises.
SinoRefractory will always put clients'interest in the first place, striving to provide a wide range of services, including technical solution, pre-sales support, after-sales services, installation team support, professional know-how according to the changing of steelmaking condition, etc.
We are not only selling products, we are more focused on supporting, developing and growing together with clients.
We can provide comprehensive transportation solutions, including sea freight, express delivery, and air freight.
In terms of sea freight, we can provide reliable transportation for your goods. Whether it's full container load (FCL) or less than container load (LCL), our professional team carefully handles every step of the process, from booking space, arranging correct loading and bundling of goods at the port of origin, to ensuring seamless customs clearance and timely delivery at the destination port.
In terms of express delivery, our express service covers door-to-door pickup and delivery, especially suitable for urgent and small packages that need to arrive quickly and on time.
In terms of air freight, This provides a quick option for transporting your goods.
No matter which mode of transportation you choose, our commitment is to provide you with the highest quality service and ensure the efficient and safe transportation of your goods.
1. Professional in Technical Support
We have over 100 experienced technical engineers ranging from slide gates to purge plug and NFC, capable of providing comprehensive advice or solution from pre-sales to after-sales procedures.
2.Efficient in Communication
Professional and effective sales team will lower the communication cost to minimum. Getting what you need in shortest time and Supplying what you will need precisely.
3.Strict in Ouality Control
Advanced testing instruments have been set to further increase standards on pre-factory testing. We are striving to reduce the error rate below 0.01%. Making sure each product arrives at customers'warehouse in perfect condition.
4.Forty years production experience
Focusing on producing high quality slide gate refractories ever since 1983, with over 17 years experience in international trading, Fully familiar with complete procedure of exporting and importing.
5.Experienced in after-sale services
The deal is not end of our cooperation, it's just the beginning.Our services just start from cooperation, we will follow the performance and feedback of each delivery.
6.On-Site Follow up
Our team "sales+engineer" is available for on-site follow up in worldwide steel plants. With a direct visit on site, we can offer best solution to steelmakers for saving budge per ton steel.
Q 1:How can I receive best materials or products for my application ?
A: Please send drawing and steelmaking condition to us for evaluation.
Our technical team will recommend suitable formula and workmanship,
our sales team will offer most competitive prices accordingly.
Our "Technical+Sales" team will work on to provide optimum product recommendation for clients.
Q 2:Is the recommended life time guaranteed by SNREF ?
A: Taking into comprehensive consideration base on steelmaking situation and SNREF's product experience, we'll
offer recommended life time of products.
However SNREF doesn't guarantee the life time.
For first time cooperation, SNREF recommends a trial order for testing.
Trial order offers us chance to adjust formula base on actual performance.
SNREF will offer best technical support and expedited delivery for trial order.
Q 3:Can SNREF's refractories work well for my system from other brands?
A: With years of experience in exporting. SNREF has successfully provided refractory materials to a wide range of overseas markets including Asia, North Amercia, South America, Middle East, CIS area etc.
We are experienced with various types of systems.
SNREF is capable to offer consistent and high performance refractory materials to clients worldwide.