Snref Good Erosion Resistance Purging Porous Purge Plug for Molten Metal Casting Processes

Product Details
Customization: Available
Classification: High-Alumina
Feature: Good Mechanical Strength, Good Thermal Insulation Performance, High-Temperature Resistant, Low Thermal Conductivity
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  • Snref Good Erosion Resistance Purging Porous Purge Plug for Molten Metal Casting Processes
  • Snref Good Erosion Resistance Purging Porous Purge Plug for Molten Metal Casting Processes
  • Snref Good Erosion Resistance Purging Porous Purge Plug for Molten Metal Casting Processes
  • Snref Good Erosion Resistance Purging Porous Purge Plug for Molten Metal Casting Processes
  • Snref Good Erosion Resistance Purging Porous Purge Plug for Molten Metal Casting Processes
  • Snref Good Erosion Resistance Purging Porous Purge Plug for Molten Metal Casting Processes
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  • Overview
  • Product Description
  • Company Information
  • Packaging & Shipping
  • Our Advantages
  • FAQ
Overview

Basic Info.

Model NO.
porous plug
Production Process
Sintering Method
Refractoriness (℃)
1580< Refractoriness< 1770
Shape
Block
Usage
Ceramic Industry, Steel Industry
Workmanship
High Temp. Deep Burnt
Apparent Porosity
Less Than 15%
Density
More Than 3.0 g/cm3
Application
Ladle Casting in Steel Plants
Working Temperature
1500-1700c
Package
Long Distance Seaworthy Wooden Crate
Delivery Time
60-70 Days
Service Life
4-6 Heats
Departure Port
Qingdao, China
Aftersale Service
Available
Formula
Corundum+Spinel
on Site Checking
Available
Transport Package1
Fumigation Free Wooden Case
Keywords
Purging Plugs for Steel Ladle
Transport Package
Wooden Case
Specification
Alumina Zirconina Carbon material
Trademark
Sinorefractory /Snref
Origin
China
HS Code
69032000
Production Capacity
30000 Tons/Year

Product Description

SNREF good erosion resistance Purging Porous Purge Plug for Molten Metal Casting Processes
Product Description

Snref Good Erosion Resistance Purging Porous Purge Plug for Molten Metal Casting Processes
Snref Good Erosion Resistance Purging Porous Purge Plug for Molten Metal Casting Processes

1.PRODUCT OVERVIEW:

Purging plug, being an important element in high temperature refining metallurgy, having been widely used in many industries, such as iron and steel, ferro alloy, non-ferrous metals etc. We have more than 20 years production experience in purging plug and housing block, with annual production capacity over 50,000 sets.

For many years, we are in the leading position for researching and producing high quality purging blowing products in China. According to years experience of on site inspection, we have successfully developed many types of purging plug, including slit type, segment type(plate type), porous type. Adopting unique forming workmanship, special maintenance method, high temperature firing technology, our purging products come with feature of long service life, high blowing rate, safe and reliable. Our purging products have been widely recognized by domestic and abroad large and medium-sized steel mills with excellent performance feedback.

2.Porous plug:
Porous plug has better porosity and permeability.
Production technology is adding carbon-containing compound into mixture, since carbon-containing compound can burn out without residue at low temperature, so we adopt low temperature burning out intermediate materials to get the initial porosity.
In porous type plug, inside distributes interpenetrating gas channels in different sizes.
When blowing stop, the steel and slag from ladle will infiltrate into the deep areas of the
plug, to form a secure layer on working surface.
Item Purging Plug Housing block
Corundum-Mullite Corundum-Spinel Corundum -Spinel
Al2O3/(%) ≥90 ≥90 ≥90
Bulk density/(g/cm3) ≥2.9 ≥3.0 ≥3.0
Porosity/(%) ≤18 ≤20 ≤15
Crushing strength/(MPa) ≥40 ≥50 ≥50
Refractoriness underload/(T0.2,C) ≥1700 ≥1700 -
Ventilation volume(0.4MPa), m3/h 6-50 -


3.Other hot sale type:
With the development of ladle refining technology and ladle lining refractories, higher requirements are imposed on the blowing rate and lifetime of purging refractories. In order to meet the metallurgical needs of different steel types and different refining processes (RH, LF, VD, VOD, VAD, CAS, ANS), we have developed the following series of purging refractories.

Slot Plug(slit plug)
Slot plug is the most common structure in purging plug.
The gas channel could be designed and customized according to actual on-site using conditions, including refining steel grade, refining workmanship, ladle capacity, temperature, hydrostatic pressure of liquid steel etc.
This can achieve the best blowing effect for purging plugs, ensure the longest service life, safety, stability and best air permeability.

Item Core Outer
Al2O3/(%) ≥85 ≥85
Al2O3+MgO+Cr2O/(%) ≥93 ≥90
Bulk density/(g/cm3) ≥3.0 ≥3.0
Porosity/(%) ≤18 ≤15
Crushing strength/(MPa) ≥90 ≥60
Refractoriness underload/(T0.2,C) ≥1650 ≥1650
Ventilation volume(0.4MPa), m3/h 6-50
Snref Good Erosion Resistance Purging Porous Purge Plug for Molten Metal Casting Processes

-Segment composite plug set
The segment plug is preferably made of good anti-stripping materials, the block body is not easy to occur fracture, with longer service life. The cracks between different plates will not expand, so this segment plug design can avoid failure of bottom blowing caused by transverse brick fracture.

Compared with traditional slit plug, our segment plug obtains below advantages:
  1. Simultaneous improving the plugs' thermal shock resistance and erosion resistance.
  2. The design of segment(plate) and composition structure obtains good thermal conductivity and low stress characteristic, significantly increase the air blowing rate.
  3. Stable flowing rate, good blowing through performance, higher stability in refining process operation.
  4. Almost no fracture layer, reducing the labour strength during oxygen cleaning of plugs after casting.
  5. Lifetime much increased, synchronized with the slag line.
Item Purging Plug Housing block
  Corundum-Mullite Corundum-Spinel Corundum -Spinel
Al2O3/(%) ≥90 ≥90 ≥90
Bulk density/(g/cm3) ≥2.9 ≥3.0 ≥3.0
Porosity/(%) ≤18 ≤20 ≤15
Crushing strength/(MPa) ≥40 ≥50 ≥50
Refractoriness underload/(T0.2,C) ≥1700 ≥1700 -
Ventilation volume(0.4MPa), m3/h 6-50 -

Snref Good Erosion Resistance Purging Porous Purge Plug for Molten Metal Casting Processes
4.Application characteristics:

1. Resistant to slag
In order to increase resistance ability to slag and liquid steel penetration, Cr2O3 or chromium corundum is always added into corundum spinel. Cr2O3 has the same crystal structure with a-Al2O3, the adding of Cr2O3 can effectively improve the slag resistance ability of materials, also can improve the gas channel blocking condition caused by liquid steel penetration.
The aluminum-chrome solid solution and independent chrome-bearing glass phase which were formed by Cr2O3 fine powder and Al2O3 under high temperature, can form into liquid phase with certain viscosity, when meet with the slag in steel smelting process. This liquid phase can avoid the slag erosion to porous plugs, and also absorb the Iron oxide and magnesium oxide, forming dense spinel on plug's working surface, thus further improve the slag resistance of the plug.


2. Thermal shock resistant
The main damage to porous plug is thermal shock. As the tapping temperature increasing, there existing big temperature gap onto working surface during work and break. After introducing spinel phase into the structure, the thermal resistance of purging plug is increased significantly. The oxide and non-oxide added into porous plug will form into solid solution phase with aggregate under high temperature, which will increase the high temperature strength, air permeability, resistance to slags of the plug. After high temperature burning for the plug, the performance is increased to meet different steelmaking conditions.
 

Company Information
Shandong Sinorefractory New Materials Co., Ltd (SinoRefractory) has been focusing on international marketing of flow control refractories in iron and steel industry for 17 years.

SinoRefractory is the second generation of refractories export enterprise developed out of EMEI Group. Supported by one of China's largest production bases in functional refractory materials.

Through years of development in the field of exporting top quality refractories to worldwide markets, SinoRefractory aims at researching, producing, marketing and exporting high standard Ladle slide gate plate, Ladle Nozzles, Well blocks, Purging plugs, Nozzle stuffing sand, Refractory castables, Slide gate Mechanisms etc.

Up to now, SinoRefractory has supplied high quality refractory products and services to nearly 70 top-hundred global steel enterprises.

SinoRefractory will always put clients'interest in the first place, striving to provide a wide range of services, including technical solution, pre-sales support, after-sales services, installation team support, professional know-how according to the changing of steelmaking condition, etc.

We are not only selling products, we are more focused on supporting, developing and growing together with clients.

Snref Good Erosion Resistance Purging Porous Purge Plug for Molten Metal Casting ProcessesSnref Good Erosion Resistance Purging Porous Purge Plug for Molten Metal Casting ProcessesSnref Good Erosion Resistance Purging Porous Purge Plug for Molten Metal Casting ProcessesSnref Good Erosion Resistance Purging Porous Purge Plug for Molten Metal Casting ProcessesSnref Good Erosion Resistance Purging Porous Purge Plug for Molten Metal Casting Processes
Packaging & Shipping
We can provide comprehensive transportation solutions, including sea freight, express delivery, and air freight.

In terms of sea freight, we can provide reliable transportation for your goods. Whether it's full container load (FCL) or less than container load (LCL), our professional team carefully handles every step of the process, from booking space, arranging correct loading and bundling of goods at the port of origin, to ensuring seamless customs clearance and timely delivery at the destination port.

In terms of express delivery, our express service covers door-to-door pickup and delivery,  especially suitable for urgent and small packages that need to arrive quickly and on time.

In terms of air freight, This provides a quick option for transporting your goods.
No matter which mode of transportation you choose, our commitment is to provide you with the highest quality service and ensure the efficient and safe transportation of your goods.
Snref Good Erosion Resistance Purging Porous Purge Plug for Molten Metal Casting ProcessesSnref Good Erosion Resistance Purging Porous Purge Plug for Molten Metal Casting Processes
Our Advantages

1. Professional in Technical Support
We have over 100 experienced technical engineers ranging from slide gates to purge plug and NFC, capable of providing comprehensive advice or solution from pre-sales to after-sales procedures.

2.Efficient in Communication
Professional and effective sales team will lower the communication cost to minimum. Getting what you need in shortest time and Supplying what you will need precisely.

3.Strict in Ouality Control
Advanced testing instruments have been set to further increase standards on pre-factory testing. We are striving to reduce the error rate below 0.01%. Making sure each product arrives at customers'warehouse in perfect condition.

4.Forty years production experience
Focusing on producing high quality slide gate refractories ever since 1983, with over 17 years experience in international trading, Fully familiar with complete procedure of exporting and importing.

5.Experienced in after-sale services
The deal is not end of our cooperation, it's just the beginning.Our services just start from cooperation, we will follow the performance and feedback of each delivery.

6.On-Site Follow up
Our team "sales+engineer" is available for on-site follow up in worldwide steel plants. With a direct visit on site, we can offer best solution to steelmakers for saving budge per ton steel.

Snref Good Erosion Resistance Purging Porous Purge Plug for Molten Metal Casting Processes

FAQ

Q 1:How can I receive best materials or products for my application ?

A: Please send drawing and steelmaking condition to us for evaluation.
Our technical team will recommend suitable formula and workmanship,
our sales team will offer most competitive prices accordingly.
Our "Technical+Sales" team will work on to provide optimum product recommendation for clients.

Q 2:Is the recommended life time guaranteed by SNREF ?

A: Taking into comprehensive consideration base on steelmaking situation and SNREF's product experience, we'll
offer recommended life time of products.
However SNREF doesn't guarantee the life time.
For first time cooperation, SNREF recommends a trial order for testing.
Trial order offers us chance to adjust formula base on actual performance.

SNREF will offer best technical support and expedited delivery for trial order.

Q 3:Can SNREF's refractories work well for my system from other brands?

A: With years of experience in exporting. SNREF has successfully provided refractory materials to a wide range of overseas markets including Asia, North Amercia, South America, Middle East, CIS area etc.
We are experienced with various types of systems.
SNREF is capable to offer consistent and high performance refractory materials to clients worldwide.
 

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