Based-Chrome Ladle Nozzle Filling Compound for Steel Industry

Product Description

Based-Chrome Ladle Nozzle Filling Compound for Steel Industry

Product Description

Nozzle Filling Sand plays a pivotal role in steelmaking. Filled in the ladle bottom nozzle, it enables automatic molten steel flow during continuous casting. When steel is poured into the ladle, the sand forms a sintered layer on the surface. Upon opening the slide gate, the unsintered sand falls by gravity, and the steel's hydrostatic pressure breaks the sintered layer, initiating smooth casting without manual intervention. This enhances self-opening rate, ensuring production efficiency and reducing risks. It also prevents nozzle blockage by resisting steel and slag erosion, protecting the slide gate and extending ladle life. Moreover, it avoids steel contamination from oxygen-blowing for manual opening, maintaining steel cleanliness and quality. Its proper sintering property and fluidity are crucial for reliable steel flow control in the steelmaking process.

>Type of Nozzle Filling Sand(Stuffing Sand):

-Silica Based

-Chromite Based
 

>Wormanship:

Batching - Mixing - Drying - Packing.

Product Parameters

Item	Content	Chrome stuffing sand	Magnesia stuffing sand	Silica stuffing sand
Chemical content	Cr2O3	≥32	-	-
	MgO	≤10	≥46	<0.1
	SiO2	≤30	≤42	≥96
	CaO	-	<0.5	<0.2
	Al2O3	≤10	<1	<0.2
	Fe2O3	≥10	≤10	<0.3
	C	<1	1-5	1-5
	S+P	≤0.05	≤0.05	≤0.05
physical performance	refractoriness(°C)	≥1700	≥1700	≥1700
	granularity(mm)	0.5-1	0.5-1	0.5-1
	moisture(%)	≤0.5	≤0.5	≤0.5

 

Application

1. Enable Automatic Molten Steel Discharge
   Filled in ladle bottom nozzles, it forms a sintered layer upon steel pouring. When the slide gate opens, unsintered sand falls by gravity, and steel hydrostatic pressure breaks the layer to initiate flow without manual intervention.
    
2. Improve Ladle Self-Opening Rate
   Optimized granularity and sintering properties enhance self-opening efficiency, reducing production interruptions and steel waste.
    
3. Prevent Nozzle Blockage
   High refractoriness and erosion resistance block slag and debris, maintaining unobstructed steel flow channels.
    
4. Protect Refractory Components
   Mitigates direct erosion to slide gates and nozzles, extending service life of ladle refractories and cutting replacement costs.
    
5. Ensure Steel Quality
   Avoids secondary oxidation and inclusion contamination from manual oxygen-blowing, preserving steel cleanliness.

Related Products

Our Other Unshaped Refractories:
1.Refractory Castable
2.Neutral Ramming Mass
3.Mortar


1.Refractory Castable
>Type of Castable:
-Corundum Based
-Bauxite Based
-Magnesia Based

>Wormanship:

Batching - Mixing - Drying - Packing

2.Neutral Ramming Mass

>Application Area:
On bottom of electric furnace.

>Function:

Manufactured from magnesite and other raw materials by special process. SNREF's ramming

mass featured with good sintering, strong corrosion resistance, strong integrity.

During construction process, the ramming mass could be used both for fist time constructed

and for hot repaired.

SNREF's ramming mass is widely used in high power electric furnace, ultra high power electric

furnace bottom, furnace slope and other areas

3.Mortar

>Type of Mortar:

-Dry

-Ready to use

-Main Materials: Corundum Chromite

or Alumina Carbon.
 

>Application:

For install of slide plate and nozzles
 

Company Profile

Shandong Sinorefractory New Materials Co., Ltd (SinoRefractory) has been focusing on international marketing of flow control refractories in iron and steel industry for 17 years.

SinoRefractory is the second generation of refractories export enterprise developed out of EMEI Group. Supported by one of China's largest production bases in functional refractory materials.

Through years of development in the field of exporting top quality refractories to worldwide markets, SinoRefractory aims at researching, producing, marketing and exporting high standard Ladle slide gate plate, Ladle Nozzles, Well blocks, Purging plugs, Nozzle stuffing sand, Refractory castables, Slide gate Mechanisms etc.

Up to now, SinoRefractory has supplied high quality refractory products and services to nearly 70 top-hundred global steel enterprises.

SinoRefractory will always put clients'interest in the first place, striving to provide a wide range of services, including technical solution, pre-sales support, after-sales services, installation team support, professional know-how according to the changing of steelmaking condition, etc.

We are not only selling products, we are more focused on supporting, developing and growing together with clients.

Packaging & Shipping

We can provide comprehensive transportation solutions, including sea freight, express delivery, and air freight.

In terms of sea freight, we can provide reliable transportation for your goods. Whether it's full container load (FCL) or less than container load (LCL), our professional team carefully handles every step of the process, from booking space, arranging correct loading and bundling of goods at the port of origin, to ensuring seamless customs clearance and timely delivery at the destination port.

In terms of express delivery, our express service covers door-to-door pickup and delivery,  especially suitable for urgent and small packages that need to arrive quickly and on time.

In terms of air freight, This provides a quick option for transporting your goods.
No matter which mode of transportation you choose, our commitment is to provide you with the highest quality service and ensure the efficient and safe transportation of your goods.

Our Advantages

1. Professional in Technical Support
We have over 100 experienced technical engineers ranging from slide gates to purge plug and NFC, capable of providing comprehensive advice or solution from pre-sales to after-sales procedures.

2.Efficient in Communication
Professional and effective sales team will lower the communication cost to minimum. Getting what you need in shortest time and Supplying what you will need precisely.

3.Strict in Ouality Control
Advanced testing instruments have been set to further increase standards on pre-factory testing. We are striving to reduce the error rate below 0.01%. Making sure each product arrives at customers'warehouse in perfect condition.

4.Forty years production experience
Focusing on producing high quality slide gate refractories ever since 1983, with over 17 years experience in international trading, Fully familiar with complete procedure of exporting and importing.

5.Experienced in after-sale services
The deal is not end of our cooperation, it's just the beginning.Our services just start from cooperation, we will follow the performance and feedback of each delivery.

6.On-Site Follow up
Our team "sales+engineer" is available for on-site follow up in worldwide steel plants. With a direct visit on site, we can offer best solution to steelmakers for saving budge per ton steel.

Production Equipment:

Testing Equipment:

FAQ

Q 1:How can I receive best materials or products for my application ?

A: Please send drawing and steelmaking condition to us for evaluation.
Our technical team will recommend suitable formula and workmanship,
our sales team will offer most competitive prices accordingly.
Our "Technical+Sales" team will work on to provide optimum product recommendation for clients.

Q 2:Is the recommended life time guaranteed by SNREF ? 

A: Taking into comprehensive consideration base on steelmaking situation and SNREF's product experience, we'll
offer recommended life time of products.
However SNREF doesn't guarantee the life time.
For first time cooperation, SNREF recommends a trial order for testing.
Trial order offers us chance to adjust formula base on actual performance.

SNREF will offer best technical support and expedited delivery for trial order.

Q 3:Can SNREF's refractories work well for my system from other brands?

A: With years of experience in exporting. SNREF has successfully provided refractory materials to a wide range of overseas markets including Asia, North Amercia, South America, Middle East, CIS area etc.

We are experienced with various types of systems.